Description
Industrial growth in India is accelerating, and with it, the need for advanced, high-capacity wastewater treatment systems is greater than ever. Companies generating large volumes of effluent require robust systems that can operate continuously, handle fluctuating loads, and meet strict environmental norms without compromise. As a leading ETP manufacturer in India, V AQUA Water Treatment Company delivers world-class wastewater treatment plants ranging from 25 KLD to 100 KLD, built specifically for industries requiring reliable, scalable, and energy-efficient solutions.
With 20+ years of technical excellence, V AQUA offers turnkey solutions engineered to deliver maximum uptime, low operational cost, and long service life. Our ETP systems are used by top Indian industries across chemicals, food processing, pharmaceuticals, metal treatment, textiles, automobile plants, and more — making us one of the most trusted names in industrial wastewater treatment across India.
Why High-Capacity ETP Plants (25–100 KLD) Are in High Demand?
Industries that operate 24/7 or generate high pollutant loads cannot rely on small-scale systems. High-capacity ETP plants offer advantages such as:
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Stable treatment during peak production
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Zero breakdown design
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High sludge handling capability
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Strong BOD/COD reduction
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Efficient oil & chemical removal
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Excellent water recycling performance
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Low chemical and energy consumption
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Legal compliance assurance
These plants ensure environmental protection while meeting sustainable production goals.
Capacities Covered in This Article
High-Capacity ETP Range:
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25 KLD ETP
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30 KLD ETP
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40 KLD ETP
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50 KLD ETP
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60 KLD ETP
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75 KLD ETP
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80 KLD ETP
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100 KLD ETP
Each system is engineered with different hydraulic loads, treatment stages, and sludge management systems based on industry needs.
Industries That Require 25 to 100 KLD ETP Plants
These high-range systems are ideal for:
- Chemical factories
- Paint & Resin industries
- Pharmaceuticals manufacturing
- Automobile & Engineering plants
- Textile dyeing & bleaching units
- Leather processing industries
- Edible oil refineries
- Dairy & food beverage units
- Steel & metal finishing units
- Hotels, malls & commercial complexes
- Paper & pulp factories
- Hospitals
Any industry generating moderate to high wastewater volume must install an ETP of this scale to ensure compliance and operational safety.
How a High-Capacity ETP Plant Works – Process Overview
V AQUA uses advanced multi-stage treatment cycles that ensure complete removal of suspended, dissolved, chemical, and biological impurities.
Primary Treatment
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Screening & Straining
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Oil & Grease Trap
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Equalization Tank
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Primary Settling
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pH Balancing
Secondary Treatment Technologies
Depending on effluent characteristics, we use:
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MBBR (Moving Bed Biofilm Reactor)
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ASP (Activated Sludge Process)
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SBR (Sequential Batch Reactor)
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MBR (Membrane Bioreactor)
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Hybrid Biological Reactor
These systems ensure high biological efficiency and strong COD/BOD reduction.
Tertiary Treatment
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Dual Media Filtration
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Activated Carbon Polishing
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UF (Ultra-filtration)
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RO (Reverse Osmosis)
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Disinfection
Sludge Handling
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Filter Press
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Screw Press
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Centrifuge
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Sludge Drying Beds
Our design ensures optimum HRT, correct oxygen transfer, stable MLSS, and long-term performance.
Detailed Capacity-Wise Breakdown
25 KLD ETP Plant
Best For:
Small-to-medium production units that require continuous, stable treatment.
Highlights:
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Low energy consumption
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Compact civil footprint
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Smooth automation
30 KLD ETP Plant
Best For:
Industries with moderate chemical load and daily discharge.
Advantages:
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Strong biological performance
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Easy maintenance
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High sludge handling
40 KLD ETP Plant
Best For:
Factories with 2-shift or 3-shift operations.
Benefits:
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Superior peak-load management
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Heavy-duty aeration
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Higher reuse output
50 KLD ETP Plant
Best For:
Medium industries with continuous production cycles.
Benefits:
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Reliable 24/7 treatment
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Low OPEX
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High-quality treated water
60 KLD ETP Plant
Best For:
Large manufacturing plants.
Advantages:
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Optimized process flow
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Automated dosing
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Durable structure
75 KLD ETP Plant
Best For:
Industries experiencing seasonal or high pollutant loads.
Benefits:
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High peak-flow control
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Advanced sludge management
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PLC-based automation
80 KLD ETP Plant
Best For:
High water usage factories.
Advantages:
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Multi-reactor biological treatment
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Higher recycling potential
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Extra-long component life
100 KLD ETP Plant
Best For:
Large-scale industrial organizations requiring advanced wastewater treatment.
Benefits:
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Industrial heavy-duty performance
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Best long-term ROI
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Up to 80% water recovery with RO/UF
Why V AQUA is India’s Most Trusted High-Capacity ETP Manufacturer
✔ 20+ Years Expertise
✔ Proven Performance in 1000+ Installations
✔ Custom Engineering for All Capacities
✔ Zero-Leakage, Heavy-Duty Construction
✔ High-Grade Mechanical & Electrical Components
✔ Pan-India Support & Onsite Service
✔ Guaranteed PCB/NOC Compliance
✔ Fast Installation & Commissioning
✔ Industry-Leading AMC & O&M Support
V AQUA ensures every system delivers superior water quality with the lowest lifecycle cost.
Technical Specifications (General)
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Capacity: 25–100 KLD
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Technology: MBBR / SBR / ASP / Hybrid
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MOC: MS/FRP/RCC/HDPE
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Power Load: 3–15 kW
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Automation: Manual/Automatic/PLC
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Sludge System: Filter Press/Centrifuge
Benefits of Installing High-Capacity ETP Plants
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Avoid environmental fines
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Meet PCB standards
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Reduce fresh water cost
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Improve ESG & sustainability rating
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Enhance factory compliance
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Enable water recycling
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Protect brand reputation
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Enable export eligibility
Cost of 25 to 100 KLD ETP Plants in India
Pricing depends on:
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Effluent type
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Treatment technology
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Automation level
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Civil vs. skid-mounted
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Recycling requirement (UF/RO)
Contact us for exact quotations.
Contact V AQUA Water Treatment Company
📞 +91 7827654995 / 9560654995
📧 info@roservicepoint.com / sales@vaqua.in
