Description
8 KLD ETP Manufacturer in India – High-Capacity Industrial Effluent Treatment System Designed for Continuous Operations
An 8 KLD ETP (Effluent Treatment Plant) is a high-efficiency industrial wastewater management unit designed to treat 8000 liters of effluent per day, making it an ideal wastewater処essing solution for medium-scale factories, production facilities, laboratories, food units, industrial laundries and chemical mixing units.
In India, environmental discharge norms under CPCB and State Pollution Boards have become significantly strict, requiring every industry generating wastewater to install an ETP that ensures compliance with treated discharge parameters. Among the most demanded ranges, the 8 KLD category occupies a crucial and strategic capacity segment because it balances operational output with economical running cost.
V AQUA Water Treatment Company, with over two decades of manufacturing excellence, is recognized nationwide as a leading 8 KLD ETP Manufacturer in India, specializing in designing, engineering, fabricating, installing, and maintaining industrial effluent treatment systems across multiple sectors.
This full-length product article explains everything a business owner, plant engineer, compliance manager, or environmental consultant must understand about 8 KLD ETP systems in India.
What is an 8 KLD ETP System?
An 8 KLD Effluent Treatment Plant is a specialized industrial system engineered to remove dangerous contaminants present in wastewater such as:
- Acidic chemicals
- Hazardous industrial solvents
- Dissolved metals
- Organic pollutants
- High suspended solids
- Fats, oils, and grease
- Dyes and pigments
- COD / BOD load
- Microorganisms
- Odor-producing elements
- Surfactants & bleaching chemicals
The treated water becomes legally dischargeable under national standards.
In many industries, treated water is reused for secondary applications including:
- Gardening
- Floor cleaning
- Flushing
- Machine cooling
- Non-critical utility operations
Industries that Require an 8 KLD ETP System
An 8 KLD capacity is popular among:
- Automotive component manufacturing
- Auto-service workshops
- Food & beverage production plants
- Edible oil processors
- Plastic granule recyclers
- Chemical & pigment blenders
- Temple waste treatment facilities
- Laundry & dry-cleaning units
- Mineral water production lines
- Battery & plating industries
- Metal polishing units
- Textile & dyeing units
- Paper coating industries
- Pharma packaging units
- Engineering fabrication workshops
These industries produce both biodegradable and non-biodegradable contaminants that demand structured treatment.
How an 8 KLD ETP Works – Complete Processing Cycle
Treatment steps usually include:
1. Preliminary Treatment
- Effluent Receiving Tank
- Screening
- Oil Skimming
- Grit Removal
- pH Neutralization
2. Physico-Chemical Treatment
- Coagulation
- Flocculation
- Settling
- Primary Sludge Withdrawal
This stage targets color, solids, and colloidal waste.
3. Biological Treatment
Technology depends on wastewater type:
- Activated Sludge Reactor
- MBBR (Moving Bed Biofilm Reactor)
- SBR Sequential Batch Process
- Hybrid aeration
- Extended aeration
Biological breakdown lowers BOD & COD dramatically.
4. Secondary Clarification
- Sludge Separation
- Biomass Thickening
- Clarifier Settling
5. Tertiary Polishing Stage
Includes:
- PSF (Pressure Sand Filter)
- ACF (Activated Carbon Filter)
- Cartridge unit
- Micron filtration
- UV/Chlorination
At this point, wastewater becomes compliant and reusable.
Standard Components in an 8 KLD ETP
A professional 8 KLD system includes:
- Feed tank
- Oil & grease separator
- Equalization tank
- Aeration basin with diffuser assembly
- Chemical dosing system
- Clarifier
- Sludge holding tank
- Thickening chamber
- PSF filtration unit
- ACF filtration unit
- UV disinfection
- Transfer pumps
- Blower assembly
- MCC electrical panel
Material of Construction – Options Available
Available MOC Types:
- FRP Composite
- Mild Steel (MS)
- MS Rubber-Lined
- FRP Lined MS
- Stainless Steel variants
- RCC Civil Tank Structure
Automation Options
- Manual
- Semi-Automatic
- Fully Automatic PLC
- IoT + Remote Monitoring
Optional Upgrade Enhancements
- DAF system
- Sludge dewatering machine
- Multi-stage chemical dosing
- Automatic backwash
- SCADA monitoring
- treated water RO system
- Treated water UF
- Wastewater recycling line
Space Requirement for Installation
Approx space required:
900 sq. ft – 1600 sq. ft
Depending on layout orientation.
Ideal Plant Life Expectancy
With regular servicing:
12 – 18 years average performance life
Why 8 KLD ETP plant is considered a strategic advantage?
This capacity sits exactly where industries:
-
generate steady waste load
-
require professional filtration
-
demand precise compliance
-
expect robust plant performance
It is future-scalable to 10, 12, even 15 KLD.
Benefits of Installing an 8 KLD ETP
Environmental Benefits
✔ Protects water resources
✔ Prevents ground pollution
✔ Eliminates toxic discharge
✔ Reduces ecological damage
Regulatory Benefits
✔ Helps obtain NOC
✔ CPCB compliance
✔ Avoids heavy penalties
✔ Protects business license
Operational Benefits
✔ Continuous system uptime
✔ Less downtime due to clogging
✔ Higher plant hygiene
✔ Lower breakdown frequency
Financial Benefits
✔ Reduces fresh water demand
✔ Water reuse increases savings
✔ Increases industrial credibility
✔ Lower maintenance cost
Why V AQUA is a Leading 8 KLD ETP Manufacturer in India
✔ 20+ Years of Specialized Experience
✔ Own In-house Fabrication Facility
✔ Govt Approved Engineering Procedures
✔ CPCB Compliance Assurance
✔ On-Site Technical Supervision Team
✔ PAN-India Supply & Installation
✔ Guaranteed Plant Efficiency
✔ Low Maintenance Operating Architecture
✔ Complete Service Backup
From concept to commissioning — everything under one roof.
Conclusion
With rising industrial activity, strict pollution mandates, growing water shortage, and legal enforcement, installing an ETP is no longer optional for Indian industries — it is mandatory.
An 8 KLD Effluent Treatment Plant ensures:
- pollution-free discharge
- compliance confidence
- reduced legal exposure
- reliable industrial operation
- environmental protection
- sustainable water recycling
V AQUA’s engineering expertise, premium build quality, and proven field performance make it one of India’s most trusted manufacturers for medium-capacity treatment systems such as the 8 KLD ETP.
