ETP and STP plant manufacturers in Faridabad

ETP & STP Plant Manufacturers in Faridabad

V Aqua Water Treatment Company is a trusted and experienced ETP & STP plant manufacturer in Faridabad, delivering customized wastewater treatment solutions for industries, commercial establishments, and residential projects. With a strong presence across Haryana and Delhi NCR, V Aqua helps organizations achieve pollution control compliance while reducing water consumption and operational costs.

Faridabadโ€™s rapidly expanding industrial belts such as IMT Faridabad, Ballabhgarh, NIT Faridabad, and Industrial Area Sector 58 demand reliable wastewater treatment systems. V Aqua meets these needs with technically advanced, energy-efficient, and regulation-compliant ETP and STP plants.


Effluent Treatment Plant (ETP) โ€“ Specifications, Material List & Technical Details

An Effluent Treatment Plant (ETP) is a comprehensive system designed to treat industrial wastewater by removing harmful pollutants, chemicals, oils, suspended solids, and toxic substances before safe discharge or reuse. A well-engineered ETP ensures compliance with CPCB / SPCB norms, protects the environment, and reduces water consumption.


1. General ETP Plant Specifications

ParameterSpecification
Plant TypeIndustrial Effluent Treatment Plant
Capacity Range5 KLD to 2000+ KLD
ApplicationIndustrial wastewater treatment
Operation ModeAutomatic / Semi-Automatic
TechnologyPhysico-Chemical + Biological
Installation TypeSkid-mounted / Containerized / Civil
Treated Water QualityAs per CPCB / SPCB norms
Sludge HandlingFilter Press / Sludge Drying Bed
Power Supply415V ยฑ10%, 50 Hz, 3 Phase
AutomationPLC / Manual Control Panel
Design Life15โ€“25 years

2. Influent & Effluent Design Parameters

Typical Influent Characteristics

ParameterValue Range
pH4.5 โ€“ 9.5
BOD300 โ€“ 2000 mg/L
COD800 โ€“ 4000 mg/L
TSS200 โ€“ 1500 mg/L
Oil & Grease50 โ€“ 500 mg/L
Heavy MetalsAs per industry type

Treated Effluent Standards

ParameterOutput
pH6.5 โ€“ 8.5
BOD< 30 mg/L
COD< 250 mg/L
TSS< 50 mg/L
Oil & Grease< 10 mg/L

3. ETP Process Flow Description

  1. Collection & Equalization
  2. pH Correction / Neutralization
  3. Coagulation & Flocculation
  4. Primary Clarification
  5. Biological Treatment (Aeration)
  6. Secondary Clarification
  7. Tertiary Treatment (Filtration)
  8. Sludge Handling & Disposal

4. Detailed Equipment & Material Specifications

4.1 Equalization Tank

ItemSpecification
MaterialRCC / MS Epoxy Coated / FRP
FunctionFlow & load balancing
Retention Time8โ€“12 hours
AccessoriesAir grid, level sensor, agitator

4.2 Neutralization Tank

ItemSpecification
MaterialFRP / MS Rubber Lined
pH Range Control6.5 โ€“ 8.5
Chemical UsedAcid / Caustic
EquipmentDosing pump, mixer

4.3 Coagulation & Flocculation Tank

ItemSpecification
MaterialFRP / MS Epoxy
ChemicalsAlum, PAC, Polyelectrolyte
Mixing TypeSlow & fast mixer
PurposeRemoval of TSS & color

4.4 Primary Clarifier

ItemSpecification
TypeCircular / Rectangular
MaterialRCC / MS
FunctionSettling of flocs
Sludge RemovalBottom scraper / manual

4.5 Aeration Tank (Biological Treatment)

ItemSpecification
ProcessActivated Sludge / MBBR
MediaHDPE bio media (MBBR)
Air DiffusersEPDM Fine Bubble
Blower TypeRoots / Ring Blower
DO Maintained2โ€“4 mg/L

4.6 Secondary Clarifier

ItemSpecification
FunctionBiomass separation
Overflow RateAs per design
Sludge HandlingReturn & excess sludge

4.7 Tertiary Treatment System

UnitSpecification
Pressure Sand FilterMS / FRP Vessel
Activated Carbon FilterRemoves odor & color
Micron Filter5โ€“20 microns
OptionalUF / RO / MBR

4.8 Sludge Handling System

ItemSpecification
Sludge ThickenerRCC / MS
Filter PressPlate & Frame
Sludge Cake20โ€“30% solids
DisposalAuthorized agency

5. Piping & Valves Specifications

ItemMaterial
Raw Effluent LineUPVC / HDPE
Chemical LinesCPVC
Treated Water LineUPVC / HDPE
ValvesButterfly / Ball / NRV
GasketsEPDM

6. Electrical & Automation Specifications

ItemDetails
Control PanelMCC / PLC Panel
StartersDOL / Star-Delta
InstrumentspH, Flow, Level indicators
SafetyOverload & short circuit protection
CablingFRLS Copper cables

7. Chemicals Used in ETP

  • Alum / PAC
  • Lime / Caustic Soda
  • Sulphuric / Hydrochloric Acid
  • Polyelectrolyte
  • Nutrients for biological treatment

8. ETP Performance Guarantees

  • CPCB / SPCB compliance
  • Stable operation under load variations
  • Low sludge generation
  • Reduced chemical & power consumption

9. Operation & Maintenance Requirements

ParameterDetails
Manpower1โ€“2 trained operators
Power Consumption0.5โ€“1.5 kWh/KLD
MaintenanceWeekly & monthly checks
Spare PartsEasily available

10. Design Standards & Compliance

  • CPCB & SPCB norms
  • ISO 9001 design practices
  • IS standards for civil & piping
  • Electrical safety norms

Sewage Treatment Plant (STP) โ€“ Specifications, Material List & Technical Details

A Sewage Treatment Plant (STP) is designed to treat domestic wastewater generated from toilets, bathrooms, kitchens, and wash areas. The objective of an STP is to remove organic pollutants, suspended solids, and pathogens to produce treated water suitable for safe discharge or reuse in gardening, flushing, and cleaning, in compliance with CPCB / SPCB norms.


1. General STP Plant Specifications

ParameterSpecification
Plant TypeSewage Treatment Plant
Capacity Range5 KLD to 2000+ KLD
Wastewater TypeDomestic sewage
Treatment TechnologyMBBR / SBR / MBR / ASP
Installation TypeRCC / Prefabricated / Containerized
Operation ModeAutomatic / Semi-Automatic
Treated Water StandardAs per CPCB / SPCB
Sludge HandlingSludge Drying Bed / Filter Press
Power Supply415V ยฑ10%, 50 Hz, 3 Phase
AutomationPLC / Manual Panel
Design Life20โ€“25 years

2. Influent & Effluent Design Parameters

Raw Sewage Characteristics (Typical)

ParameterValue Range
pH6.5 โ€“ 8.5
BOD200 โ€“ 300 mg/L
COD400 โ€“ 600 mg/L
TSS200 โ€“ 350 mg/L
Oil & Grease20 โ€“ 50 mg/L

Treated Water Standards

ParameterOutput
pH6.5 โ€“ 8.5
BOD< 10โ€“30 mg/L
COD< 50โ€“250 mg/L
TSS< 10โ€“50 mg/L
Oil & Grease< 5 mg/L
Fecal ColiformAs per reuse norms

3. STP Process Flow Description

  1. Screening Chamber
  2. Collection / Equalization Tank
  3. Biological Treatment Unit
  4. Secondary Clarifier
  5. Tertiary Filtration
  6. Disinfection
  7. Sludge Handling System

4. Detailed Equipment & Material Specifications

4.1 Bar Screen Chamber

ItemSpecification
MaterialSS / MS
Bar Spacing10โ€“20 mm
FunctionRemoval of large solids
TypeManual / Mechanical

4.2 Collection / Equalization Tank

ItemSpecification
MaterialRCC / FRP / MS
Retention Time6โ€“8 hours
AccessoriesLevel sensor, air grid
FunctionFlow balancing

4.3 Biological Treatment Unit

MBBR / SBR / ASP Tank
ParameterSpecification
Tank MaterialRCC / FRP
Bio Media (MBBR)HDPE (60โ€“70% filling)
DiffusersEPDM fine bubble
DO Maintained2โ€“4 mg/L
Blower TypeRoots / Ring Blower

4.4 Secondary Clarifier

ItemSpecification
TypeCircular / Rectangular
MaterialRCC / MS
FunctionBiomass settling
Sludge WithdrawalPump / Gravity

4.5 Tertiary Treatment System

UnitSpecification
Pressure Sand FilterFRP / MS
Activated Carbon FilterRemoves odor & color
Micron Filter5โ€“20 microns
OptionalUF / MBR

4.6 Disinfection System

MethodSpecification
ChlorinationDosing pump
UV SystemOptional
PurposePathogen removal

4.7 Sludge Handling System

ItemSpecification
Sludge ThickenerRCC
DewateringFilter press / Drying bed
Sludge DisposalApproved landfill

5. Piping & Valve Specifications

ItemMaterial
Raw Sewage LineUPVC / HDPE
Treated Water LineUPVC / HDPE
Air PipingGI / MS
ValvesButterfly / Ball
GasketsEPDM

6. Electrical & Automation Details

ItemSpecification
Control PanelPLC / MCC
StartersDOL / Star-Delta
SensorspH, Level, Flow
ProtectionOverload, short circuit
CablingFRLS Copper

7. Power & Utility Requirements

ParameterDetails
Power Consumption0.4โ€“1.2 kWh/KLD
Manpower1 operator
Chemical ConsumptionMinimal
Noise Level< 75 dB

8. STP Operation & Maintenance

  • Daily visual inspection
  • Weekly filter backwashing
  • Monthly blower & pump checks
  • Periodic sludge removal

Low O&M cost and user-friendly operation.


9. Compliance & Standards

  • CPCB / SPCB discharge norms
  • IS standards for RCC construction
  • Electrical safety standards
  • Environmental guidelines

10. STP Performance Guarantee

  • Stable effluent quality
  • High BOD & TSS removal
  • Low odor generation
  • Energy-efficient operation

Why Choose V Aqua for ETP & STP Plants in Faridabad

V Aqua stands apart from other ETP & STP manufacturers due to its engineering-driven and customer-focused approach.

1. Customized Plant Design

V Aqua does not offer standard designs. Every ETP or STP is engineered based on:

  • Wastewater analysis
  • Flow rate (KLD)
  • Industry type
  • Reuse or discharge requirements
  • Space availability

This ensures higher treatment efficiency and lower operating costs.


2. Expertise in Local Compliance

V Aqua has in-depth knowledge of:

  • HSPCB norms
  • CPCB discharge standards
  • Local approval requirements in Faridabad

This helps clients avoid penalties, notices, or operational disruptions.


3. Advanced Treatment Technologies

V Aqua manufactures and installs:

  • STP Technologies: MBBR, SBR, MBR, ASP, Compact STP
  • ETP Technologies: Physico-chemical treatment, biological systems, chemical dosing, clarifiers, tertiary filtration, sludge handling

Plants are designed for long life, stable performance, and low maintenance.


4. Turnkey Execution

From concept to commissioning, V Aqua provides:

  • Site survey & water analysis
  • Design & manufacturing
  • Installation & commissioning
  • Operator training
  • AMC & after-sales support

5. Applications Served in Faridabad

V Aqua has solutions for:

  • Manufacturing industries
  • Automobile & auto-parts units
  • Textile & dyeing units
  • Pharmaceutical companies
  • Hospitals & healthcare facilities
  • Residential societies
  • Hotels & commercial complexes
  • Educational institutions

Benefits of Installing V Aqua ETP & STP Plants

โœ” Legal compliance with pollution control boards
โœ” Reduced freshwater dependency
โœ” Lower water & disposal costs
โœ” Reuse-ready treated water
โœ” Compact & energy-efficient systems
โœ” Long-term operational reliability


Service Areas in Faridabad

V Aqua actively serves:

  • IMT Faridabad
  • Ballabhgarh
  • NIT Faridabad
  • Sector 58 Industrial Area
  • Sector 24 & 25
  • Mathura Road Industrial Belt
  • Greater Faridabad (Neherpar)

ETP & STP Plant Cost Tables โ€“ Faridabad (By V Aqua Water Treatment Company)

Below are indicative cost tables to help you understand approximate pricing. Final cost may vary based on wastewater quality, technology, automation, and site conditions.


STP Plant Cost in Faridabad

STP Capacity (KLD)Approx. Cost (โ‚น)Suitable For
5 KLDโ‚น3 โ€“ โ‚น5 LakhSmall offices, clinics
10 KLDโ‚น5 โ€“ โ‚น8 LakhRestaurants, hostels
20 KLDโ‚น8 โ€“ โ‚น13 LakhApartments, hotels
30 KLDโ‚น12 โ€“ โ‚น18 LakhHospitals, schools
50 KLDโ‚น18 โ€“ โ‚น28 LakhHousing societies
75 KLDโ‚น25 โ€“ โ‚น38 LakhIT parks, campuses
100 KLDโ‚น30 โ€“ โ‚น45 LakhCommercial complexes
150 KLDโ‚น45 โ€“ โ‚น65 LakhLarge residential projects
200 KLDโ‚น60 โ€“ โ‚น90 LakhTownships, large campuses

ETP Plant Cost in Faridabad

ETP Capacity (KLD)Approx. Cost (โ‚น)Industry Type
5 KLDโ‚น5 โ€“ โ‚น8 LakhSmall manufacturing
10 KLDโ‚น8 โ€“ โ‚น14 LakhFood processing
20 KLDโ‚น15 โ€“ โ‚น25 LakhTextile, pharma
30 KLDโ‚น22 โ€“ โ‚น35 LakhChemical units
50 KLDโ‚น35 โ€“ โ‚น60 LakhAuto & engineering
75 KLDโ‚น55 โ€“ โ‚น80 LakhMedium industries
100 KLDโ‚น70 โ€“ โ‚น1 CrLarge industries
150 KLDโ‚น95 L โ€“ โ‚น1.3 CrHeavy industrial units
200 KLDโ‚น1.2 โ€“ โ‚น1.6 CrHigh-load effluent plants

STP vs ETP โ€“ Quick Comparison Chart

ParameterSTPETP
Waste TypeDomestic sewageIndustrial effluent
Treatment ProcessBiologicalChemical + Physical + Biological
ComplexityModerateHigh
MaintenanceLowMedium to High
Reuse PotentialHighLimited / With tertiary
Cost RangeLowerHigher
Compliance AuthorityHSPCBHSPCB + CPCB

Frequently Asked Questions (FAQs) โ€“ ETP & STP Plants in Faridabad

Q1. Is an ETP mandatory for industries in Faridabad?

Yes. Industries generating chemical or contaminated wastewater must install an ETP as per HSPCB and CPCB guidelines to avoid penalties or shutdowns.


Q2. Who needs an STP in Faridabad?

STPs are required for residential societies, hotels, hospitals, offices, malls, and educational institutions generating domestic sewage.


Q3. What is the cost of an ETP or STP in Faridabad?

The cost depends on plant capacity (KLD), wastewater quality, treatment technology, automation level, and civil work. Prices generally start from small-capacity plants and increase with complexity.


Q4. Can treated water be reused?

Yes. STP-treated water can be reused for gardening, flushing, and cleaning. ETP-treated water may require tertiary treatment depending on reuse standards.


Q5. How much space is required for ETP or STP installation?

V Aqua offers compact and modular systems designed to fit limited spaces, making them ideal for Faridabad industrial and commercial sites.


Q6. Does V Aqua provide AMC and maintenance services?

Yes. V Aqua offers Annual Maintenance Contracts (AMC), operational support, spare parts, and technical assistance for long-term plant performance.


Q7. How long does installation take?

Depending on capacity and site conditions, installation and commissioning typically take 4 to 8 weeks.


Conclusion

If you are searching for a reliable ETP & STP plant manufacturer in Faridabad, V Aqua Water Treatment Company is your trusted partner. With advanced technology, customized solutions, regulatory expertise, and strong after-sales support, V Aqua ensures sustainable and compliant wastewater management for your project.


Contact V Aqua Water Treatment Company

๐Ÿ“ž Phone: 7827654995 / 9560654995
๐Ÿ“ง Email: sales@vaqua.in
๐ŸŒ Website: www.vaqua.in

๐Ÿ’ง Get expert consultation and a customized ETP or STP solution for your Faridabad project today.

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