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STP & ETP Plant Manufacturer in Raurkela-Rajgangpur

STP & ETP Plant Manufacturer in Raurkela-Rajgangpur, Odisha

Reliable Wastewater Treatment Solutions by V Aqua Water Treatment Company

Raurkela and Rajgangpur — two dynamic industrial towns in Odisha’s mineral belt — are rapidly evolving with steel plants, power generation units, mining operations, manufacturing clusters, and residential developments. Rapid industrialization and urbanization mean more wastewater: from domestic sewage in housing colonies to industrial effluents from steel, mining, and associated industries.

To protect local water bodies, groundwater, and soil quality — and to comply with Odisha State Pollution Control Board (OSPCB) and Central Pollution Control Board (CPCB) norms — proper wastewater treatment is essential. This is where STP (Sewage Treatment Plant) and ETP (Effluent Treatment Plant) systems come in.

V Aqua Water Treatment Company is a trusted, experienced, and industry-leading STP & ETP plant manufacturer in Raurkela-Rajgangpur, providing customized wastewater solutions for industrial, commercial, and residential clients. In this guide, we break down everything you need to know — from technology and compliance to cost and benefits.


Why Wastewater Treatment Matters in Raurkela & Rajgangpur

Raurkela and Rajgangpur host some of India’s most significant heavy-industry operations, including steel production, mining, power plants, and metallurgical factories. These industries generate complex effluents containing oils, heavy metals, suspended solids, high BOD/COD, and other pollutants. Simultaneously, dense residential and commercial areas create large volumes of domestic sewage.

Discharging untreated wastewater can harm the environment, pollute groundwater sources, and negatively impact public health. Moreover, regulatory bodies like OSPCB and CPCB impose stringent wastewater discharge norms. Non-compliance can result in penalties, legal consequences, and shutdowns.

Installing proper STP and ETP systems ensures:

  • Legal compliance with environmental standards
  • Protection of water bodies and soil quality
  • Reduced freshwater consumption through reuse
  • Safe discharge or recycling of treated water
  • Strong corporate social responsibility (CSR) credentials

V Aqua’s systems are engineered for sustainability, efficiency, and long-term performance — making them the right choice for Raurkela-Rajgangpur’s wastewater challenges.


Understanding Sewage Treatment Plants (STP)

A Sewage Treatment Plant (STP) is designed to treat domestic wastewater generated from toilets, bathrooms, kitchens, laundry areas, and washbasins. In Raurkela and Rajgangpur, STPs are essential for residential societies, hotels, hospitals, offices, commercial complexes, and industrial staff colonies.

STP systems typically use biological processes to break down organic matter and suspended solids. Modern STPs combine physical, biological, and sometimes chemical treatment stages to ensure high-quality effluent suitable for reuse or safe discharge.

Core STP Process Steps:

  1. Screening & Grit Removal — Removes large debris and sand.
  2. Primary Sedimentation — Allows solid particles to settle.
  3. Biological Treatment — Uses bacteria to break down organic pollutants.
  4. Secondary Clarification — Separates biomass from treated water.
  5. Tertiary Treatment (Optional) — Filtration or disinfection for reuse.

V Aqua’s STP systems are designed using advanced technologies such as MBBR (Moving Bed Biofilm Reactor), SBR (Sequencing Batch Reactor), MBR (Membrane Bioreactor), and ASP (Activated Sludge Process). These technologies deliver efficient treatment with a compact footprint, low odor, and easy operation — ideal for busy industrial towns like Raurkela and Rajgangpur.


Understanding Effluent Treatment Plants (ETP)

An Effluent Treatment Plant (ETP) is engineered to treat industrial wastewater. Unlike domestic sewage, industrial effluent contains various pollutants such as chemicals, heavy metals, oils, high BOD/COD, colorants, and complex compounds depending on the industry type.

ETP technology varies significantly based on wastewater characteristics. For example:

  • Steel plants generate wastewater with heavy metals and high TSS.
  • Power plants produce boiler blowdown and cooling tower effluent.
  • Mining and metallurgical units may produce highly variable effluent.

Typical ETP Treatment Stages:

  1. Equalization & Neutralization
  2. Chemical Coagulation & Flocculation
  3. Primary Clarification
  4. Biological Treatment
  5. Tertiary Filtration & Disinfection
  6. Sludge Handling & Safe Disposal

V Aqua custom-designs ETP systems to match industry-specific wastewater characteristics, ensuring the treated effluent meets or exceeds regulatory discharge norms. In some cases, treated water can be reused for cooling, flushing, or process applications, saving freshwater and reducing costs.


Key Differences Between STP & ETP

FeatureSTP (Sewage Treatment Plant)ETP (Effluent Treatment Plant)
Waste TypeDomestic sewageIndustrial wastewater
ComplexityMediumHigh
TechnologyBiological processesChemical + Physical + Biological
Output ReuseFlushing, gardening, coolingCooling/process reuse (with polishing)
RegulationMunicipal discharge normsIndustrial discharge norms
MaintenanceLowMedium to high

Understanding these differences helps organizations choose the right type of system and avoid costly installation mistakes.


Industries & Sectors Served in Raurkela-Rajgangpur

V Aqua Water Treatment Company provides wastewater treatment solutions for a diverse range of sectors in the Raurkela and Rajgangpur industrial belt:

ETP Applications

  • Steel & metal processing plants
  • Power generation facilities
  • Mining & ore beneficiation units
  • Chemical & petrochemical industries
  • Manufacturing & heavy engineering units

STP Applications

  • Residential townships & societies
  • Hotels, resorts & guesthouses
  • Hospitals & healthcare facilities
  • Educational campuses & hostels
  • Commercial offices & retail complexes

Each project is approached with a custom design strategy to ensure the system meets the exact needs of your wastewater profile and regulatory requirements.


Why V Aqua Water Treatment Company is the Best Choice

V Aqua Water Treatment Company is among the most reliable STP & ETP plant manufacturers serving Odisha, including Raurkela and Rajgangpur. We focus on tailored engineering, environmental compliance, and performance efficiency.

Here’s why V Aqua stands out:

Customized Engineering Solutions
We conduct on-site wastewater analysis and design plants tailored to your specific effluent or sewage profile.

Regulatory Compliance
Our plants are designed to comply with OSPCB and CPCB norms, ensuring safe discharge or reuse.

Advanced Treatment Tech
We use proven technologies like MBBR, SBR, MBR, ZLD, and physico-chemical systems for superior treatment performance.

Turnkey Project Execution
From design and fabrication to installation, commissioning, and training — V Aqua delivers end-to-end services.

Energy & Cost Efficiency
Optimized designs reduce power consumption and maintenance, improving long-term ROI.

Strong After-Sales Support
We offer AMC (Annual Maintenance Contracts), operator training, and quick service support.

Our commitment to quality, sustainability, and customer satisfaction makes us the trusted wastewater treatment partner for industries across Rourkela, Rajgangpur, and Odisha.


About V Aqua Water Treatment Company

V Aqua Water Treatment Company is a leading Indian manufacturer and solution provider for water and wastewater treatment systems. We specialize in:

  • STP (Sewage Treatment Plants)
  • ETP (Effluent Treatment Plants)
  • RO (Reverse Osmosis)
  • ZLD (Zero Liquid Discharge) Solutions
  • Water Reuse & Recycling Systems

With decades of collective experience, a strong engineering team, and a dedication to environmental responsibility, V Aqua delivers solutions that are robust, compliant, and built to last.

We partner with industries, governments, and private developers to create efficient wastewater treatment infrastructure that supports sustainable growth.


V Aqua Abilities

 Strong Technical & Engineering Expertise

A competent STP/ETP manufacturer must have:

  • In-depth process design knowledge
    • STP: MBBR, SBR, FAB, ASP, SAFF, MBR
    • ETP: Physico-Chemical, Biological, Tertiary Treatment, ZLD
  • Plant design based on influent wastewater analysis (BOD, COD, TSS, Oil & Grease, TDS)
  • Hydraulic calculations and mass balance
  • Customized, site-specific plant design

 Pollution Control & Regulatory Compliance Knowledge

The manufacturer should have complete understanding of:

  • CPCB and SPCB discharge standards
  • Treated water reuse & recycling norms
  • Support for Consent to Establish (CTE) and Consent to Operate (CTO)
  • Environmental documentation and audit requirements

In-House Fabrication & Quality Control

A reliable manufacturer should offer:

  • Fabrication facilities for SS, MS, and FRP
  • Proper welding standards and material thickness control
  • Anti-corrosion coating systems (Epoxy, PU, Rubber Lining)
  • Pre-dispatch inspection and factory testing

Electrical, Instrumentation & Automation Capability

Modern STP/ETP plants require automation:

  • PLC / SCADA-based control systems
  • Online instruments: pH, DO, ORP, Flow, Level sensors
  • MCC panels, control panels, and electrical layout design
  • Energy-efficient system integration

 Right Equipment Selection Expertise

Correct equipment selection ensures plant performance and long life:

  • Blowers (Roots, Turbo, Air Blowers)
  • Pumps (Submersible, Centrifugal, Dosing Pumps)
  • Diffusers, bio-media, clarifiers
  • Chemical dosing systems
  • Sludge handling systems (Filter Press, Screw Press)

Installation, Commissioning & Performance Guarantee

The manufacturer should provide full EPC capability:

  • On-site erection and piping execution
  • Mechanical and electrical commissioning
  • Trial run and performance testing
  • Guaranteed treated water quality compliance

Operation & Maintenance (O&M) Capability

Beyond plant supply, operational expertise is essential:

  • Detailed O&M manuals and SOPs
  • Operator training programs
  • Troubleshooting and technical support
  • AMC / CMC services for long-term operation

Cost Optimization & Lifecycle Management

A professional manufacturer ensures:

  • Optimized CAPEX and OPEX
  • Accurate chemical and power consumption estimation
  • Sludge generation analysis
  • Transparent long-term operating cost planning

Industry-Specific Experience

An experienced manufacturer should have exposure to:

  • Residential, commercial, and municipal STPs
  • Hotels, hospitals, malls, and institutions
  • Textile, pharmaceutical, food, chemical, and industrial ETPs
  • High TDS, ZLD, and complex effluent treatment systems

Proven Track Record & After-Sales Support

A trustworthy STP/ETP manufacturer demonstrates:

  • Successfully commissioned and operating plants
  • Client references and case studies
  • Performance guarantee projects
  • Responsive and reliable after-sales service

STP & ETP Plant Cost in Raurkela-Rajgangpur

Below is an indicative cost table to help you plan your wastewater treatment investment. Actual costs depend on wastewater quality, site conditions, technology choice, automation level, and civil work.

Indicative STP & ETP Cost Table

Plant Capacity (KLD)STP Cost (INR)ETP Cost (INR)
10 KLD₹5 – 8 Lakh₹8 – 12 Lakh
25 KLD₹9 – 12 Lakh₹15 – 20 Lakh
50 KLD₹15 – 22 Lakh₹22 – 35 Lakh
100 KLD₹28 – 40 Lakh₹38 – 60 Lakh
200 KLD₹50 – 70 Lakh₹70 L – ₹1.2 Cr

Note: Final quotation will be provided after wastewater analysis and site evaluation.


Operation & Maintenance (O&M) Support Services

V Aqua offers comprehensive after-sales support designed to keep your treatment plant running smoothly:

  • Operator training and SOP handover
  • Scheduled maintenance visits
  • Performance monitoring & optimization
  • Spare parts supply
  • Emergency breakdown support
  • AMC & long-term service agreements

With professional O&M services, your plant will stay compliant and cost-efficient throughout its lifecycle.


Environmental & Business Benefits of STP & ETP Plants

Installing STP & ETP systems offers multiple advantages:

Environmental Protection: Reduces pollution load in water bodies.
Water Reuse: Conserves freshwater by reusing treated water.
Regulatory Compliance: Meets OSPCB and CPCB discharge standards.
Operational Savings: Reduces water procurement costs.
CSR & Brand Image: Demonstrates environmental responsibility.

Industries in Raurkela and Rajgangpur benefit from improved sustainability and operational resilience with V Aqua solutions.


FAQs – STP & ETP Plant Manufacturer in Raurkela-Rajgangpur

Q1. What is the difference between STP and ETP?
STP treats domestic sewage, while ETP treats industrial effluent with chemical contaminants.

Q2. Do STPs and ETPs reduce water costs?
Yes — treated water can be reused for non-potable applications, reducing freshwater intake costs.

Q3. Does V Aqua provide AMC services?
Yes, we offer comprehensive AMC and support services.

Q4. How long does installation take?
Typically 4-8 weeks depending on capacity, site conditions, and customization.


Contact V Aqua Water Treatment Company

📞 Phone: 7827654995 | 9560654995
📧 Email: sales@vaqua.in
🌐 Website: www.vaqua.in

👉 Contact us today for a free consultation, wastewater analysis, and customized solution designed for your industrial or commercial project in Raurkela-Rajgangpur, Odisha.

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